What should I do to build a frozen storage warehouse?
With the rapid development of fresh food e-commerce, pharmaceutical cold chain and other industries, frozen storage warehouses are core storage facilities, and their construction quality is directly related to the preservation effect and operating costs of goods. How to scientifically design frozen strage warehouse? Why has the combination of steel structure and cold storage panel become the mainstream solution? This article analyzes the whole process from planning, material selection to construction, and recommends high-quality service provider Canglong Group to help you build a cost-effective frozen storage system.
1. Core steps of frozen storage warehouse construction
Planning and design
Clear requirements: Determine the temperature range (-18℃ to -25℃ is common), warehouse volume and zoning layout according to the type of stored goods (such as food and medicine).
Site selection and foundation: Select a geologically stable site, pour a concrete foundation and embed steel structure connectors to ensure overall load-bearing and earthquake resistance.
Construction of the main steel structure
Material selection: Use hot-dip galvanized H-shaped steel or square steel pipe as the main frame, which has both high strength and rust resistance.
Fast installation: prefabricated components are assembled on site, which saves 50% of the construction period compared with traditional concrete structures and is suitable for emergency production needs.
Installation of cold storage panel enclosure system
Walls and roofs: Select cold storage boards with excellent thermal insulation performance, and form a seamless sealing layer through tongue-and-groove splicing to eliminate the cold bridge effect.
Ground treatment: Lay a moisture-proof layer + insulation layer (such as XPS extruded board) to avoid floor frost heave and cracking.
Refrigeration equipment and control system integration
Match the refrigeration unit, evaporator and intelligent temperature control system according to the storage capacity to ensure that the temperature fluctuation is ≤±1℃.
2. Five advantages of steel structure construction of frozen warehouses
High strength and large span: large column-free space can be designed to improve storage utilization (more flexible shelf layout).
Short construction period: modular installation is efficient, and the main body of a 10,000 square meter warehouse can be completed within 30 days.
Earthquake and wind resistance: suitable for coastal and earthquake-prone areas (such as the typhoon-resistant design of the Canglong Group's Philippines project).
Strong scalability: In the future, it can be quickly expanded through steel structure extension to reduce the cost of transformation.
Environmental protection and energy saving: Steel can be recycled to reduce construction waste, which is in line with the trend of green construction.
3. Recommendations for cold storage panel selection: polyurethane vs rock wool
70% of the insulation performance of the frozen storage warehouse depends on the quality of the cold storage board. Comparison of mainstream core materials:
Material | Polyurethane(PU) | Rock Wool(RW) |
---|---|---|
Thermal conductivity | 0.022-0.025 W/(m·K) | 0.040-0.045 W/(m·K) |
Thermal insulation | Excellent (suitable for low temperatures below -30 ℃) | Good (suitable for refrigerated storage above 0 ℃) |
Fire rating | B1 level (flame retardant) | A level (non combustible) |
Applicable scenarios | Ultra low temperature cold storage, frequent door opening and closing environment | Room temperature storage with high fire prevention requirements |
Conclusion: Polyurethane cold storage board is the first choice for frozen warehouses below -18℃, taking into account both insulation and economy; if fire prevention is required, "polyurethane + rock wool" composite sandwich panels can be used.
4. Canglong Group: One-stop frozen storage warehouse solution provider
Canglong Group has been deeply involved in cold chain engineering for more than ten years and provides full-chain services from design to delivery:
Customized steel structure design
Optimize warehouse span, floor height and load-bearing according to customer needs, and issue 3D structural mechanics simulation reports to ensure safety and compliance.
High-performance cold storage board supply
Self-produced polyurethane and rock wool sandwich panels, with optional thickness of 50mm-200mm, and provide 10-year quality warranty.
Full-process construction support
A professional team is dispatched to guide the installation of steel structures and the splicing of cold storage panels to ensure that air tightness meets the standards (leakage rate <5%).
Cost optimization plan
Through material selection, equipment matching and energy consumption calculation, we help customers reduce initial investment and long-term electricity expenses.
5. Why choose the combination of "steel structure + cold storage panel"?
High return on investment: The life of the steel structure is up to 50 years, the maintenance cost of the polyurethane cold storage panel is low, and the comprehensive cost performance far exceeds that of traditional civil cold storage.
Rapid production: It only takes 3-4 months from the start of construction to refrigeration commissioning, which accelerates the return of corporate funds.
Strong adaptability: Whether it is a high-rise cold storage with tight urban land or a large logistics park in remote areas, it can be efficiently implemented.
Conclusion
In the construction of frozen storage warehouse, the coordinated design of steel structures and cold storage panels are the key to ensuring the balance between performance and cost. With its mature engineering experience, self-produced high-quality cold storage panels and full-cycle services, Canglong Group has become the preferred partner of many companies. Contact Canglong Group now to obtain exclusive cold storage warehouse construction solutions and start efficient cold chain operations!
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